Wednesday 16 October 2013

Vibration Reduction Solutions For Pressure Die Casting Machines


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Dynemech Anti Vibration Pads for Pressure Die Casting Machines

Pressure diecasting is a process in which molten metal is introduced into a metal mould or “die”, and is subjected to pressure in order that it shall conform to the exact shape of the mould impression or “die cavity”. 

Die casting has progressed over the last fifty years from relatively small parts made from lower melting metals and alloys such as zinc, to today’s casting of very large parts, such as engine blocks.

As die casting conditions grow more severe in temperature, pressure and increased part size, increase movement-clamping arrangements the need arises for vibration isolators to enhance the die casting process, by providing precision levelling, alignment and vibration control.
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Pressure Die Casting Machine On Dynemech Isolator Mountings


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Dynemech Rubber Anti vibration pads

Dynemech anti vibration solutions help die casters to continue to advance their operational efficiency and lower their production costs, even as the industry faced increasing challenges for more part complexity. An increasingly high-tech, sophisticated manufacturing method capable of superb, repeatable quality, and high production rates through new die steels, faster die-making, computer controls and robotics can sustain only when supported on resilient anti vibration elastomeric pads. Vibration control thereby
·        increases quality production
·        reduces scrap costs
·        improved die life, resulting immediately in longer production runs from an initial die investment
·        reduced price per piece and total life cycle costs.
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Pressure Die Casting installed on Dynemech Wedge Mounts, Series DB

Ruggedly designed rubber mounts feature varied height adjustments and anchor free flexible installation keeping the option of relocation of machinery open. Multiple wedges and Dynemech insulation plates are interlocked and assembled so that they are well suited for all applications with high horizontal forces. Besides imparting solidity and rigidity as machine foots they provide minimal lateral flexibility to avoid machine movement and thus mitigate vibration transmissibility.  
Precise levelling features of Dynemech Wedge Mounts Series DF/DB ensures that the die faces close properly, decreasing wear and tear and productivity and maintenance issues from cropping up every now and then. The chequered cell design of the composite material insulation plate provides skid and shock resistance besides vibration control.
  • ·        No machine walking
  • ·        Variable height adjustments possible
  • ·        Uniform weight distribution and precise alignment
  • ·        Flexible and quick machinery installation
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  • Uniform distribution of uneven weights and best fitments in base square housing are some of the complimentary features that ensure ideal machinery installation.



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1 comment:

  1. Vibration pads are certainly a good way to go. I've used them in past and they've helped a lot. I am interested to know how well shocks might work, though. Thiago | http://www.missionsupplyonline.com

    ReplyDelete