Tuesday, 9 April 2024

Anti Vibration Cradle with Vibration Isolated Pneumatic Air Triflex System, Series DMAS-TRF

"DMAS-TRF Pneumatic Vibration Isolators by Dynemech - Providing stable low-frequency vibration isolation for precision equipment."


Precision engineering and manufacturing requires vibration isolation technology to prevent system vibration from spreading across the structures , equipment's , machineries et al.

Passive and active vibration isolation are the main strategies employed to contain the travelling disturbing frequencies.

Passive vibration isolation uses a mass, spring, and damper to decrease or attenuate vibration transferred to a supporting structure or felt by a unit stimulated by a vibrating structure or to isolate, keeping the disruptive frequency and system natural frequency in balance.

Active vibration isolation cancels vibrations via feedback or feedforward control. This approach can respond to vibration variations and improve isolation across a wider range of frequencies.

Choosing the correct vibration isolation system is crucial for the reliability and efficiency of ultra precise machinery.

Vibration Isolation Shock Resistant Tables, Vibration Insulated Platforms & Vibration Control Table tops are employed to stabilize the environment surrounding any sensitive measuring or testing instrument, minimizing the impact of ground-borne vibrations on the equipment and its mounted components. Vibrations can arise from seismic activity, pedestrian traffic, or nearby machinery. The level of vibration transmitted to the tabletop is crucial for achieving an optimal setup.

Anti Vibration Cradle with Vibration Isolated Pneumatic Air Triflex System is a unique technological advancement in anti-vibration tech domain. Vibration Isolation Triflex system is a well-researched technology using dual natural frequency mounts. The Dynemech Triflex system finds use in all industrial applications in which the equipment is to be isolated with low stiffness isolators and at the same time should be prevented from shaking using high stiffness support in all three axes.

The isolation efficiency is proportional to the combination of percentage of weight supported by lower and higher natural frequency isolators. This way we may get required isolation efficiency and also maintain rigidity of machine by sacrificing only a small fraction of vibration isolation efficiency.

The Vibration Isolation is achieved using metal springs and vibration damping is achieved using a composite of the elastomeric material and the viscous fluid. The active vibration isolators are used for isolating tremendously low frequency, ie 1 Hz or under 1 Hz, and used with the passive vibration isolators.

DMAS-TRF pneumatic vibration isolators are the hi-tech CMM cradle and Anti Vibration Table supports Dynemech offer for applications like Atomic force microscopy, Scanning electron microscope, Transmission Electron Microscope, AFM, Microscopes , IVF Imaging , optical tables, electron microscopes, precision balances, table top microscopes and scanning tunnelling microscopes. etc.

Features:

1. Stable low-frequency vibration isolation performance under different environmental conditions.

2. DMAS-TRF covers a wider frequency band for effective vibration isolation and reduces resonance peaks.

3. Excellent isolation of Vertical and Horizontal Frequencies

4. Vertical Isolation - A dual-chamber pneumatic isolation system keeps vertical vibrations from affecting the installation. DMAS-TRF System needs a regular source of compressed air .

5. Horizontal Isolation - The vertical isolation system is put on a Triflex support system to keep the installation from being affected by horizontal movements.

6. DMAS-TRF system being sensitive to load weight & structural parameters is equipped with Self-Leveling Valves keep the installation at a constant height with quick settling time.

7. Vertical and Horizontal disturbing vibrations throughout the critical range of 2.5 to 50 Hz frequency range are isolated.

8. The resonant frequency is 0.9 Hz both in achieved in both vertical and horizontal directions.

9. High Load capacity – 200 kgs to 5000 kgs

10. Working Height : 80 to 1000 mm

#VibrationIsolation, #AntiVibrationTechnology, #PrecisionEngineering, #VibrationControl, #DMAS_TRF, #Dynemech,

Contact: Dynеmеch Systеms Pvt Ltd.

Mob: +91-9810760131

Email: Salеs@dynemech.com

www.vibrationmountsindia.com | www.vibrationdampingpads.com

 

Monday, 8 April 2024

Dynemech Anti Vibration Mounts: A Reflection

•	Dynemech's catalog showcasing a wide range of anti-vibration mounts and isolation solutions. •	different types of dynemech anti vibration mounts and their applications in various industries. •	membrane air springs, rubber air springs, wedge mounts, screw support mounts, and other vibration control solutions. •	Application scenarios including CNC machines, injection moulding machines, forging hammers, power presses, textile machines, and more.

•	Dynemech's catalog showcasing a wide range of anti-vibration mounts and isolation solutions. •	different types of dynemech anti vibration mounts and their applications in various industries. •	membrane air springs, rubber air springs, wedge mounts, screw support mounts, and other vibration control solutions. •	Application scenarios including CNC machines, injection moulding machines, forging hammers, power presses, textile machines, and more.

•	Dynemech's catalog showcasing a wide range of anti-vibration mounts and isolation solutions. •	different types of dynemech anti vibration mounts and their applications in various industries. •	membrane air springs, rubber air springs, wedge mounts, screw support mounts, and other vibration control solutions. •	Application scenarios including CNC machines, injection moulding machines, forging hammers, power presses, textile machines, and more.

•	Dynemech's catalog showcasing a wide range of anti-vibration mounts and isolation solutions. •	different types of dynemech anti vibration mounts and their applications in various industries. •	membrane air springs, rubber air springs, wedge mounts, screw support mounts, and other vibration control solutions. •	Application scenarios including CNC machines, injection moulding machines, forging hammers, power presses, textile machines, and more.

 Dynemech Anti Vibration Mounts: A Reflection

Dynemech presents an extensive selection of anti-vibration mounts and isolation solutions for all applications. The catalogue showcases a range of products, such as insulation sheets, foundation isolation solutions, membrane air springs, rubber air springs, wedge mounts, screw support mounts, jackup mounts, machine base mounts, precision levelling mounts, shock mounts, spring isolators, cradle platforms with membrane air springs, anti-vibration platforms and tables, and other vibration control solutions.
The products offer several important features, such as customised natural frequencies for specific uses, both active and passive methods of isolating vibrations for various industrial machinery, self-leveling membrane air springs for precise metrology equipment, effective damping of low-frequency vibrations with automatic levelling, and a diverse selection of mounts suitable for different types of machines and equipment.
The products are specifically engineered to meet the needs of many industries, including CNC machines, injection moulding machines, forging hammers, power presses, textile machines, centrifugal pumps, contour measurement machines, printing and packaging machines, food and pharmaceutical equipment, and more. The extensive assortment of vibration control solutions are manufactured indigenously in India and provides accurate alignment and vibration isolation solutions for diverse industrial requirements.
The attached catalog from Dynemech Systems Pvt. Ltd. features a comprehensive range of anti-vibration mounts and isolation solutions, categorized as follows:
Insulation Sheets:
Tuned to different natural frequencies for different applications.
Foundation Isolation:
Provides active and passive vibration isolation for CMMs, power presses, forging hammers, and engine test rigs.
Membrane Air Springs:
Series DMAS BH/BL: Designed for CMM, gear profile testing, and hardness testers.
Series DMAS SH/SL: Suitable for high precision metrology equipment.
Rubber Air Springs:
Auto-Levelling Pneumatic Vibration Isolator Series DLPM: Offers low-frequency vibration damping with auto-leveling.
Series DRAS: Specifically designed for low-frequency vibration damping of EDM machines, measuring, and testing instruments.
Wedge Mounts:
Taper Shim Levelling Mounts Series DF/DFP: Ideal for CNC grinding/machining centers and turning centers.
Series TSOH/TSPOH: Features a flange at the bottom to provide precise leveling after fixing to rigid support for the equipment.
Screw Support Mounts
Series DL/DLM/DLC/DL: Designed for light to medium-weight machines.
Series DLK/DLK-4/DLKR: Offers cost-effective solutions for low-frequency attenuation and stable machine leveling.
Jackup Mounts:
Provides high leveling adjustments and is suitable for anchoring heavy machinery.
Machine Base Mounts:
Series SL: Specifically designed for machines with a tapped hole in the base.
Precision Levelling Mounts:
Series VHS: Allows leveling after the unit is anchored to the floor, enabling faster installation of long-bedded machines.
Shock Mounts and Spring Isolators:
Series DXO: Designed for forging hammers, heavy power presses, and very heavy industrial machines.
Series MAI/MBI/MDI: Suitable for textiles, chillers, and gensets.
Cradle Platforms with Membrane Air Springs:
Offers anti-vibration platforms and tables with various isolation features.
These products are designed to be used in various applications, such as CNC machines, injection moulding machines, forging hammers, power presses, textile machines, centrifugal pumps, contour measuring machines, printing and packaging machines, food and pharmaceutical machines, CMM and EDM machines, press brakes, turret punch presses, and surface roughness testers.
Contact:
Dynеmеch Systеms Pvt Ltd.
Mob: +91-9810760131 ; +91-9911145131
Email: Salеs@dynemech.com

Introducing Dynemech Anti-Vibration Tables Series - A Comprehensive Solution for Vibration Control

 

•	 Dynemech Anti-Vibration Tables Series showcasing various models and features. •	Dynemech elastomeric isolation and dynemech pneumatic vibration mounts integrated into the tables. •	 granite, stainless steel, and Corian marble table tops. •	Customizable options section displaying different Dynemech anti vibration table sizes and load capacities. •	Application scenarios including testing laboratories, electronics manufacturing, semiconductor manufacturing, optical industries, and machining equipment.

















Introducing Dynemech Anti-Vibration Tables Series - A Comprehensive Solution for Vibration Control

The Dynemech Anti-Vibration Tables Series offers a range of shock-resistant and anti-vibration tables designed to provide an effective solution for laboratories and industrial settings where precise measurements and instrument accuracy are crucial. These tables are equipped with elastomeric isolation, pneumatic vibration mounts, active vibration isolators, can be assembled with granite table tops, SS, Corian marble table tops, with or without closed /open cabinet designs to effectively dampen vibrations and ensure ergonomic, aesthetic vibration free working conditions for sensitive instruments.

Key Features:

Elastomeric Isolation: The tables are equipped with double-layered DP elastomeric sheets to isolate vibrations from nearby machinery, reducing passive vibrations by 65-70%.

Pneumatic Vibration Mounts: Some models feature pneumatic vibration mounts with auto-leveling capabilities, providing natural frequencies in the range of 1.5-2.0 Hz and high vibration isolation efficiency.

Granite, Stainless Steel or Corian Marble Table Tops: The tables come with granite or Corian marble table tops with Grade-00/Grade-1 accuracy, ensuring precise measuring accuracies.

Customizable Options: Special table sizes and higher load capacities can be designed as per client requirements, offering flexibility to meet specific needs.

Applications: These anti-vibration tables are ideal for critical areas in testing and quality laboratories, medical , pharmaceutical , life sciences ,and food industries instruments like quality control testing, such as pH meters, refractometers, and viscosity meters., in Electronics and Semiconductor Manufacturing in processes involving lithography, wafer inspection, and microelectronics assembly; and optical industries where reading accuracy of instruments like balances, galvanometers, electronic microscopes, and atomic absorption spectrophotometers is affected by vibrations.

In Manufacturing, Anti-vibration tables provide a stable platform for machining equipment, ensuring precise cuts, smooth surface finishes, and dimensional accuracy in machined parts, for measuring equipment such as coordinate measuring machines (CMMs), optical comparators, and surface profilometers.

 

 

The Dynemech Anti-Vibration Tables Series is made to meet the strict needs of modern manufacturing industry and laboratory settings, making sure that instruments work reliably and accurately. Its main goal is to provide the most cost-effective and efficient way to control vibrations.

 

#DynemechVibrationControl, #antivibration, #dynemech, #antivibrationtables, #highdutymounts.

 

 

Contact:  

  

Dynеmеch Systеms Pvt Ltd.   

  

Mob: +91-9810760131 ; +91-9911145131   

  

Email: Salеs@dynеmеch.com  

  

www.vibrationmountsindia.com | www.vibrationdampingpads.com 



Saturday, 6 April 2024

Understanding Anti-Vibration Mounts

Various types of anti-vibration mounts and their applications

 Understanding Anti-Vibration Mounts
Within the domain of engineering and manufacturing, the constant pursuit of maximum performance, productivity and durability is a necessity. Workshop machineries, everyday equipments like compressors & gensets, commercial building having HVAC equipments, production lines and industrial sectors all depend significantly on the efficient operation of diverse equipment. Nevertheless, the formidable obstacle presented by the disruptive power of vibrations jeopardises the effectiveness, operation reliability, and longevity of the said machineries. Fortunately, thousands of anti-vibration installations done by Dynemech present themselves as potent solutions to mitigate these detrimental effects, presenting an abundance of advantages that fundamentally transform the domain of mechanical engineering and manufacturing operations.
Applications
Enclosed anti-vibration mounts find application in a diverse range of industries and equipment, including:
• HVAC systems
• Generators
• Industrial machinery
• Aerospace and defence equipment
• Electronics and sensitive laboratory instruments
• Heavy-duty construction equipment
• Plastic Injection Moulding Machines
• CNC Turning/ Machining Centers
• Pressure Die Casting Machines
• Coal Crushers, Turbines, ID/FD Fans
• Printing and Packaging Machines Food and Pharmaceutical Machines
• CMM and EDM Machines
• Press Brakes and Turret Punch Presses
• Surface Roughness Tester
• Power Presses
• Tool Room Machines
• Textile Machines
• Forging Hammers
• CNC Milling
• Lathes, Broachers
• HMC/VMC
• Gear Profile Tester
• Deep Drilling Machines
• Generators, Compressors &
• HVAC Installations
• Punching, Stamping & Shearing Machines
• Measuring and Testing Machines & Equipements (Surface Plates, Hardness Testers)
• Anti-Vibration Tables and Isolation Platforms
• Precision Machine Tools (Turning Centers, Machining Centers, Grinding Machines)
• Centrifugal Pumps and Fans Contour Measuring Machines
Types and Designs
Types
Diverse varieties of anti-vibration mounts are manufactured, each of which is customised for varied application and installations.
• Elastomeric Mounts: These mounts use rubber as the isolating material and are great at absorbing high-frequency vibrations.
• Spring Mounts: Utilising metallic coil springs, these mounts are ideal for robust applications that demand effective vibration isolation and shock absorption.
• Air Springs/Pneumatic Isolators: These mounts use pressurised air to provide adjustable vibration isolation, making them perfect for precision equipment and sensitive instruments.
• Rubber-Metal Bonded Mounts : specialized components to dampen vibrations and isolate mechanical equipment from its surroundings, consisting of a combination of rubber and metal components.
The rubber component offers excellent flexibility and damping characteristics. The metal component offers durability and strength.
Designs
Dynemech Anti-vibration mounts are designed for diverse purposes and needs. Each design has unique benefits depending on its load capacity, vibration frequency, space constraints and installation conditions and climatic conditions.
• Vibration Insulation Plates: Dynemech's elastomeric insulation plates isolate machines and support surface vibrations to provide a stable platform. They effectively dampen vibration, protecting machinery, equipment, and neighbouring structures.
• Wedge Mounts: Dynemech's heavy-duty wedge mounts isolate and stabilise vibration. They assist in supporting thru precise levelling and alignment of huge equipment, generators, and compressors, decreasing vibrations' detrimental effects.
• Spring mounts isolate vibrations using metal springs. Their effectiveness is for large machines and equipment. More effective vibration isolation is achieved thru combination od steel spring and viscous damping.
• Levelling Mounts: Levelling mounts provide effective vibration isolation and convenient machinery levelling and adjustment on uneven surfaces.
• Housed Mounts: These mounts are designed with a housing that offers protection to the isolating element, making them ideal for use in challenging environmental conditions.
• Sandwich Mounts: Sandwich mounts are made up of a flat metal surface that connects with the machine base and a resilient material that helps to absorb vibrations. They excel in situations with limited space.
• Pneumatic Vibration Isolators, Series DLPM and Series DRAS: Dynemech's compressed air-based isolators isolate vibrations and stabilise sensitive equipment. In essential applications, these isolators regulate vibration better.
In conclusion, anti-vibration mounts have definitely improved mechanical engineering and industrial manufacturing. These revolutionary solutions transform stability, dependability, noise pollution, and equipment protection. Through optimisation of performance parameters, numerous applications, and occupational health and safety, anti-vibration mounts become important assets, helping industries to face current problems with confidence and resilience. Visit us at www.vibrationmountsindia.com or call us at +91-9810760131 to know more
Contact:
Dynеmеch Systеms Pvt Ltd.
Mob: +91-9810760131 ; +91-9911145131
Email: Salеs@dynemech.com

Shock Resistant /Vibration Isolated Platform with Self Levelling Pneumatic Vibration Control -Series VIP-AM-WA

Dynemech Vibration Isolated Platform, Series VIP-AM-WA Pneumatic vibration control mechanism  Laboratory setting with stable equipmen t on VIP-AM-WA platform

 Shock Resistant /Vibration Isolated Platform with Self Levelling Pneumatic Vibration Control -Series VIP-AM-WA


Dynemech hi-tech vibration isolation platforms are designed and manufactured meticulously to achieve the highest levels of performance optimized for balances, measuring and testing equipments, microscopy and other sensitive precision instruments.
Vibration Isolated Platform , Series VIP-AM-WA provide top-notch compact table top vibration isolation solution for vibration sensitive systems such as measurement equipment, high-precision machineries that require pneumatic suspension with self-levelling arrangement, especially for difficult to suppress low frequency vibrations.


The unique Membrane Air Springs incorporated allows the platform to have superior load sensing and height controlling element.
It provides a stable support to the precision measuring machines while minimizing the effects of shock and vibrations, ultimately enhancing the performance of the equipment.


Membrane Air Spring used exhibits a low natural frequency in the range of 1-1.5Hz. The machine payload is suspended on the air through the flexible elastomeric membrane and damps most of the incoming vibrations.
The self-levelling arrangement ensures that the top platform always remains levelled during the load changes on top of the platform. The supplied air pressure may be varied depending upon the weight of the equipment.
A continuous air supply (not included) will be needed to compensate for the load difference on the platform. The air is either added or removed from the air spring to maintain the level of the top surface.


Applications:

Dynemech Vibration Isolated Platforms enhance the performance of precision tabletop equipment.

Ideal for all types of precision measuring and testing equipments which needs to be installed in the high vibration zones including laboratories, manufacturing facilities, recording studios and research environments
Ideal for microscopes, balances, Atomic Force Microscopes, Microhardness Testers, Profilometers, and analytical/inspection instruments, Audio equipment, photonics and optical equipments and other lightweight vibration sensitive equipment.
Granite and stainless-steel top surface versions find use in cleanrooms and honeycomb top in optical labs
Best for Biology, food testing pathology, and IVF & life sciences labs.


Features :

• Low-profile design for limited space
• 90-95% vibration isolation at 2 Hz
• Maximum Load Capacity: 800 kg
• We offer a choice of active and passive platform versions.
• Customised top surface - Granite surface plate, Low Carbon Steel, Stainless Steel or Honeycomb Top depending upon the requirement of the application.
• Can be customized to accommodate a range of different types and sizes of the measuring equipment’s.
• Table top optimized for easy cleaning making it ideal for use in general purpose microscopy, cleanrooms , laboratories etc.
• Comfortable, clean ergonomic design – adaptable to any working environment .


#DynemechVibrationIsolation, #PrecisionEquipment, #VibrationControl, #LaboratoryEquipment, #ResearchEnvironment, #Microscopy, #CleanroomTechnology


For more information, contact:
Dynemech Systems Pvt. Ltd.
sales@dynemech.com
www.dynemech.com,
www.vibrationmountsindia.com

 

Upgrade your Machinery with Dynemech Levelling Mounts, Series DLC


Upgrade your Machinery with Dynemech Levelling Mounts, Series DLC

Series DLC Dynemech Heavy Duty Circular Machine Levelling Mounts constructed with a housing made of reinforced cast iron, an impact plate that is equipped with a Dynemech vibration isolation pad to mitigate vibrations, and a centre bolt located at the top to allow for levelling adjustment.
These mounts are specifically designed to efficiently and securely install machinery with plain holes in their base. They effectively isolate vibrations, provide stability, require minimal maintenance, and allow for precise leveling without the need for grouting.

Available with different combinations of elastomeric Dynemech Vibration Isolation Pads as well as without a mounting housing, Series DL. The bolt needed can be customised to the size of the hole in the machine base.
The Series DLC round mounts are placed between the machine feet and the floor, with the circular mount supporting the machine feet and isolating vibrations based on the machine's frequency and the selected natural frequency of the Screw Support Mounts and anti-vibration insulation plates.
Each Screw Support Mount includes a specialized elastomeric insulation plate at the bottom, tuned to different natural frequencies for various applications, ensuring excellent vibration isolation.
Zinc plated levelling bolt raises height of housing as per requirements. Locknut is to be tightened to the machine foot after levelling and installation for permanent positioning.
The top cast iron cover plate evenly distributes the load over the entire insulation plates for optimum performance. These mounts are suitable for machines with plain holes in their base, and leveling is achieved by adjusting the bolt, which raises the cover plate and the machine's leg. Different lengths and diameters of leveling screws are available to fit all types of machine leg bases.

Dynemech powder coated cast iron housing offer high load capacity , wear and tear resistant, fatigue proof support to the machinery.
They effectively isolate vibrations, provide stability, require minimal maintenance, and allow for precise levelling without the need for grouting.

The top cast iron cover plate evenly distributes the load over the entire insulation plates for optimum performance. These mounts are suitable for machines with plain holes in their base, and leveling is achieved by adjusting the bolt, which raises the cover plate and the machine's leg. Different lengths and diameters of leveling screws are available to fit all types of machine leg bases.
These mounts are commonly used in machines with significant unbalanced forces such as injection moulding machines, high-speed presses, punching machines, lathes, die casting machines, packaging machines, printing machines, shearing machines, centreless grinding machines, gear shapers, and other industrial machinery.

#DynemechLevellingMounts, #SeriesDLC, #HeavyDutyMounts, #VibrationIsolation, #MachineryStability, #IndustrialEquipment, #InjectionMolding, #PrintingMachinery.

Contact:

Dynеmеch Systеms Pvt Ltd.

Mob: +91-9810760131 ; +91-9911145131

Email: Salеs@dynemech.com

www.vibrationmountsindia.com