OptimizingPlastic Injection Moulding Precision with Dynemech Screw Support Mounts
In many industries (for example, automotive, medical,
consumer goods, and electronic), Plastic Injection Moulding is a vital
manufacturing process. Plastic Injection Moulding typically requires high
accuracy and consistency in the moulding process. So, the stability and
performance of an injection moulding machine will impact the quality of the
products you make, the longevity of the machine and production ability.
One area that gets neglected in many assessments, and has
relied solely on the machine manufacturer’s recommendation, is the mounting
solution for the injection moulding machine. A poorly supported base can
transmit vibration, surfaces that are poorly levelled, defective parts and wear
on machine components at a rate much higher than with a well-mounted machine.
Dynemech Screw Support Mounts can provide a high-performance solution for
plastic injection moulding machines that allows for less chucking flexibility
with vibration isolation, which is a vital component for manufacturing
consistent quality moulded parts.
Challenges
Faced in Injection Moulding without Proper Mounting
- Machine
Vibrations: Fast injection cycles and high-pressured clamping forces
create vibrations that can transfer through the shop floor,
affecting nearby machines and plant stability.
- Uneven
Foundation: Factory floors are rarely level. A misaligned machine will
create uneven parting line pressure on the part, resulting in flashing,
dimension discrepancies, and increased rejects...
- Time
Consuming Installation: Anchoring machine foundations in the
traditional way and grouting the anchors can take a long time to get the
machine commissioned, and also complicate relocation or layout changes...
- Diminished
Machine Life: Continuous vibration and misalignment of machine results
in excessive wear on ball screws, guide ways, and hydraulic systems...
Why
Dynemech Screw Support Mounts Are the Ideal Solution
Dynemech Screw Support Mounts are designed for industrial
use where stability and alignment is critical in supporting machinery. Included
in the mounts are a robust steel body, damping elements and a screw levelling
system. The mounts eliminate civil foundation for easy, rapid and precise
machine installation of injection moulding machines, without compromising
vertical alignment. The mounts isolate the machine from floor vibrations, and an
unconstrained but rigid base protects critical parts from the extreme life of
the injection moulding process, having minimal disturbance.
Key
Features and Benefits
1. High
Load-Bearing Capacity:
Dynemech Screw Support Mounts are designed to support the
static and dynamic loads of heavy-duty plastic injection moulding machines
including toggle and hydraulic machines.
The mounts have fine-pitched threaded screws which allow operators
to accurately level machines, even uneven factory floors - maintaining perfect
parallelism of the two halves of the mould.
3.
Excellent Vibration Isolation:
The elastomeric anti-vibration pad in the base absorbs
shocks, machine related vibrations and structure-borne noise, resulting in more
comfort for operators and greater stability of nearby machinery.
4. No
Grouting Needed:
No foundation bolts (anchoring) needed. Machines can be
installed, levelled, and commissioned quickly, reducing setup time. And
machines can be repositioned easily when a layout change is required.
5. Better
Product Quality:
A level and stable foundation prevents moulded parts from
showing better repeatability, even consistent dimensions and better surface
finish. This reduces scrap and rework while increasing productivity.
6.
Increased Machine Life:
Reduced vibration and less structural stress on a machine's
internal components will help lengthen the life of the machine while lowering
maintenance costs as time goes on.
7. Easy
Retrofitting and Mobility:
Machines that are already in place can easily be retrofitted
with Dynemech Screw Support Mounts with little to no downtime. Machines that
are mounted on Dynemech supports can easily be moved and relevelled.
Applications
Across Moulding Operations
Dynemech Screw Support Mounts are effective for applications
such as:
·
Horizontal and Vertical Plastic Injection
Moulding Machines
·
All electric and hydraulic injection moulders
·
Multi-cavity moulding machines
·
Machines that manufacture precision parts for
the automotive, medical or electronic industry
·
High-speed, thin-wall mounding and
high-pressure, thick part mounding
No matter if you are running a high-volume production or
low-volume, precision moulding, the foundation of your operation, keeping your
machines vibration-free and accurately levelled, is paramount to your success.
Choose
Dynemech for Reliable, Long-Term Mounting Solutions
Dynemech Systems has been a trusted partner in
anti-vibration and machinery mounting solutions for over two decades. Our Screw
Support Mounts are engineered with deep technical insight into the demands of
modern manufacturing. Backed by a nationwide support team and robust product
testing, Dynemech offers both standard and custom mount configurations to suit
your specific machine requirements.
To learn
more:
🔗 https://www.vibrationmountsindia.com/products/
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