Pressure Die Casting Machine Mounted on Dynemech Wedge Mount

 

Pressure die casting machines are under considerable stress, stressful operating conditions, and generate substantially more vibration/shock than normal. All of these effects can negatively have on performance, accuracy, and longevity of the machines. Dynemech's Wedge Mounts are a state of the art vibration control system engineered to maintain stability, safety and productivity in large machinery like Pressure Die Casting Machines. When a Pressure Die Casting Machine is mounted on Dynemech Wedge Mounts, the manufacturer can experience greater accuracy, better quality products, longer equipment life, and less wear on surrounding infrastructure.

Challenges in Pressure Die Casting Machines and the Need for Vibration Control

In pressure die casting, parts are made through rapid, high-pressure injection of molten metal into the molds, producing high-quality and accurate parts with smooth surface finishes. However, the process generates significant amounts of vibration which can lead to a number of challenges:

·         Loss of Precision- The vibration experienced during the process can cause parts of the machine to become misaligned, which leads to defects in cast parts and inconsistent components.

·         High Wear Rate of Machines- When machines are subjected to constant shock and vibration, the mechanical stress caused adds significant wear to the machine, which leads to more maintenance of machines and downtime.

·         Infrastructure Damage- The uncontrolled vibration will cause the shop floor and equipment around the casting machine to change structurally, causing damage to the floor and surrounding processes.

·         Operator Fatigue- When machines and the surrounding environment vibrate excessively, the work environment becomes noisy and uncomfortable, and this leads to lower levels of efficiency and focus for a worker..

Dynemech's Wedge Mounts effectively address the issues surrounding levelling, vibration isolation, and machine support to achieve the best performance in challenging industrial environments.

 The advantages of Dynemech's Wedge Mounts for Pressure Die Casting Machines include:

·         Improved Precision – Wedge mounts will stabilize the machine and absorb vibration to ensure identical and consistent castings are produced of the highest quality.

·         Increased lifespan of equipment – Dynemech wedge mounts help isolate shocks and vibrations while minimizing mechanical stress, thereby protecting the die casting machine from damage.

·         Protecting infrastructure – Proper and effective vibration isolation helps protect floors from deterioration and nearby equipment from damage, thus ensuring a safe and efficient workplace.

·         Improved productivity – A stable and properly levelling vibration-free machine will require less time for maintenance and repair, allowing an increase in operational production.

·         Simple install and adjustment – Dynemech wedge mounts offer an easy setup and can quickly adjust and provide accurate levels to meet the environment and specifications of different machines and floor conditions.

Whether you’re in automotive, aerospace, electronics, or general manufacturing, Dynemech Wedge Mounts are the ideal solution for optimizing your Pressure Die Casting Machine’s performance while safeguarding your facility and workforce.

To learn more about our products: https://www.vibrationmountsindia.com/products/

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