Machine Vibration Pads - Vibro Damper Pads for Shearing Machines

Vibro Damper Pads for Shearing Machines

Shearing, also known as die cutting is a process which cuts stock without the formation of chips or the use of burning or melting. Such impact generating machines inherently suffer from unwanted vibrations thus, necessitating the need for Dynemech Vibro Dampers.

Figure 1: Vibro Damping Mounts for all Impact Generating Machines

 Machining and Shearing operations like blanking, piercing, roll slitting, and trimming are invariably accompanied by relative vibration between work piece and tool. These vibrations can be due to inhomogeneities in the work piece material; disturbances in the work piece or tool drives; dynamic loads generated by acceleration/deceleration of massive moving components; vibration transmitted from the environment(passive vibration transmission); self-excited vibration (active vibration transmission) generated by the cutting process or by friction (machine-tool chatter). Modern Installation technique entails installation of equipments on VIBRO DAMPERS to protect from shock and vibrations which are inherent in all manufacturing environments. Dynemech Vibro Dampers are highly efficient, proven and economical vibration and shock isolators.

Figure 2: Shear supported on Vibro Damper RubberMounts for Vibration Isolation

The tolerable level of relative vibration between tool and work piece, i.e., the maximum amplitude and to some extent the frequency, is determined by the required surface finish and machining accuracy as well as by detrimental effects of the vibration on tool life and by the noise which is frequently generated.  Machine performance is critical to high product quality, in the current business scenario. Hence, new manufacturing plants and also old plants in various stages of upgradation do not accept excessive tolerances & imprecise control of their production systems. Dynemech Vibrodampers and vibration isolation systems have become essential part of currents modern industrial plants. All types of machines & equipment are installed on custom made, yet economical elastic foundations comprising of either elastomeric vibrodampers, spring viscous vibrodampers or pneumatic vibro dampers.

Figure 3: Leveling Wedge Vibro Dampers forShearing Machines

 These damaging impact vibrations will cause accelerated wear and premature failure and necessitate corrective action to ensure profitable productivity. Moreover, vibrations generated by the shearing machines may adversely affect the building and the adjoining structures and hamper adequate working of nearby machinery. Dynemech anti vibration solutions with extensive experience and technical back up and confidence gained over many successful installations, helps achieve best precison machinery installation with maintenance-free operation of all production machineries. At the same time, Dynemech vibrodampeners drastically reduces vibrations in the surroundings building and structures creating comfortable work environment for plant and surrounding buildings or industrial units.

Figure 4: Spring Vibro Dampers for ShearingMachinery

 The overall vibration damping capacity of a structure with cast iron or welded steel frame components is determined only to a small extent by the vibrodamping capacity of its individual components. Vibration damping and vibro isolation can be increased without impairing the static stiffness and machining accuracy of the machine by the use of Dynemech vibration dampers, Series DB/DF and dynamic vibration absorbers like spring isolators.

Figure 5: Anti Vibration Mounts -PreciseLeveling and Alignment for Shearing Machines

 Dynemech  tuned dynamic vibration absorber and vibro dampeners has been employed with considerable success on milling machines, machining centres, radial drilling machines, gear hobbing machines, grinding machines, shears and boring bars.

Dynemech Vibration isolation solutions dampen vibrations by varied means to ensure excellent vibration control, reduction in foundation size, flexibility in plant layout, accurate alignment and precise leveling & lowering of machinery and tooling maintenance.  

•  Dynemech vibrodampers engineering ensures Force Reduction of excitation inputs due to, for example, unbalance or misalignment, will decrease the corresponding vibration response of the system.

• Tuning (changing) the natural frequency of a system or component will reduce or eliminate amplification due to resonance when installed on Dynemech vibration isolation mounts or vibrodampeners.

Figure 6: Vibro Dampers and VibrationDampeners

•  Vibro Dampers provide Vibration Isolation as they rearrange the excitation forces to achieve some reduction or cancellation.

•  Vibration Damping is the conversion of mechanical energy (vibrations) into heat through the use of Vibro Damping Sheets.

For further details contact :

Dynemech Systems Pvt. Ltd.

Ph:9810760131,9911145131

www.vibrationmountsindia.com