Ensuring Uncompromised Precision: The Synergistic Power of Inertia Mass and Pneumatic Air Isolators in Cradle CMM Vibration Isolation System

 

Ensuring Uncompromised Precision: The Synergistic Power of Inertia Mass and Pneumatic Air Isolators in Cradle CMM Vibration Isolation System

The incorporation of inertia mass in conjunction with pneumatic air isolators plays a pivotal role in augmenting the vibration isolation of CMM (Coordinate Measuring Machine), providing a multitude of advantages that greatly enhance the precision, consistency, and dependability of measurements.

This combination synergistically enhances vibration absorption, stability, resistance against resonance effects, and the overall performance of the isolation system in precision measurement conditions.

Coordinate Measuring Machines (CMM) are widely employed in various industries, including manufacturing, automotive, medical device manufacturing, electronics and semiconductor manufacturing, precision engineering and tooling, research and development, quality control and inspection, and metrology. Their primary purpose is to verify the dimensional accuracy of manufactured components.

 

Dynemech Pneumatic Isolators, DMAS series, with self-levelling

Pneumatic isolators are specifically engineered and extensively employed to reduce the transmission of vibrations from the surrounding environment to the CMM.

The working principle

·         pneumatic isolators use air pressure to generate a cushioning effect between the coordinate measuring machine (CMM) and the supporting structure. This successfully isolates the CMM from external vibrations, preventing their transmission.

·         DMAS Series pneumatic isolators have air chambers that absorb and dissipate vibrations. These pneumatic isolators serve as a low friction interface, enabling the CMM to float on a heavily damped medium.

Frequency Range:

·         Pneumatic isolators, DMAS series, effective at both lower and higher frequencies (The isolation starts typically above 2.5 Hz).

·         However, they provide limited isolation at lower frequencies (below 2.5 Hz).

·         At frequencies close to their resonance frequency, they amplify vibrations , around 1.5 Hz

 

 

Inertial mass:

 

 

Purpose : Addition of the inertial mass to the CMM structure strategically improves its stability and decrease its susceptibility to external vibrations.

Mechanism: 

·         By increasing the mass of the Coordinate Measuring Machine (CMM), its sensitivity to rapid vibrations or disturbances is reduced. Essentially, it opposes changes in acceleration due to its inertia.

·         By lowering the total centre of gravity of the CMM isolator system, it decreases the system's inclination to oscillate at resonant frequencies.

·         The suspended cradle frame effectively manages the rotational and rocking vibrations by aligning the vertical centre of gravity of the isolated CMM system with the centreline of the isolator.

·         By increasing the mass of the vibration isolation system, the natural frequency of the system is reduced, hence improving its capacity to successfully isolate low-frequency vibrations found in the precision measurement environment.

Impact: The inclusion of additional mass reduces the intensity of vibrations, leading to enhanced precision and repeatanility in measurements. It serves as a protective barrier against external influences. An inertia base serves as a rigid and stable support for the isolated equipment to be placed on.

 

 

Combined Impact on CMM Vibration Isolation:

1.Enhanced Vibration Absorption and Stability:

The integration of air isolators with inertia mass results in a very efficient vibration isolation system capable of successfully absorbing and dispersing vibrations over a broad spectrum of frequencies. The air isolators offer exceptional isolation for vibrations with high frequencies, while the inertia mass improves the system's effectiveness in the low-frequency range.

2 . Resilience Against Resonance Effects:

Resonance effects have the potential to disturb measurement procedures and result in inaccuracies in CMM readings. The integration of inertia mass with pneumatic isolators aids in reducing these effects by adding extra mass to counterbalance vibrations caused by resonance. This resilience ensures that the CMM remains unaffected by resonance, resulting in more reliable and consistent measurement outcomes.

 

3. Broadened Frequency Range:

 The inclusion of both inertia mass and pneumatic air isolators increases the range of frequencies at which the isolation system may effectively reduce vibrations. Consequently, the CMM is capable of functioning in a wide range of production settings that have different vibration characteristics, guaranteeing reliable protection from external disruptions.

 

4. Improved Accuracy, Repeatability, and Reliability: 

The integration of inertia mass with Dynemech pneumatic air isolators efficiently isolates the CMM from external vibrations, ensuring that the highest standards of dimensional accuracy are maintained. The minimized transmission of vibrations reduces distortions and positioning errors, ensuring that the sensors and probes of the CMM can accurately and consistently record measurements.

 
To summarize, inertial mass enhances stability and decreases sensitivity to oscillation, while pneumatic isolators mitigate vibrations and safeguard the CMM from external disruptions. By utilizing the concepts of additional mass and air cushioning, Dynemech engineers can successfully isolate CMM systems from external disturbances, guaranteeing the precision and dependability of their measurements, ushering in a new era of meticulous engineering.

 

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Contact:  

  

Dynеmеch Systеms Pvt Ltd.   

  

Mob: +91-9810760131 ; +91-9911145131   

  

Email: Salеs@dynеmеch.com  

  

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