Dynemech's
Injection Moulding Machine Mounts: Improving Efficiency and Equipment Life
Injection moulding is a repetitive & cyclic process for
creating plastic parts. The injection moulding machine comprises different
units that perform various functions, all mounted on the base frame. The base
frame along with top frame is constructed as C-channel sections along with the connecting
vertical frame. The connecting vertical frame transfers weight and resultant
vibrations to the bottom frame, which is linked to the anti-vibration mount.
Most of the vibrational dynamics arise from the forces generated by the machine
as part of its function (e.g., forces that lift, rotate, cut, grind and so on). Vibration
characteristics like deflection, natural frequencies and vibration amplitudes can
arise due to issues with the hydraulic system,
worn-out or damaged components, misalignment of moving parts, or problems with
the motor or gearbox, besides the obvious dynamics between the die closing,
melt flow etc.
When it comes to injection moulding machines, precision and stability
are crucial for optimal performance. Dynemech, a leading manufacturer of
anti-vibration mounts, offers a range of injection moulding machine mounts with
elastomeric pads tuned to different natural frequencies that provide the
necessary level of vibration control levelling and alignment for these
machines. Unlike traditional methods that involve anchoring machines or mounts to
the floor, Dynemech's anti-vibration mounts offer a quicker and easier
installation process.
Benefits of
Dynemech Injection Moulding Machine Mounts
- Increased equipment life: By
reducing the vibrations and impacts, Dynemech mounts help prolong the
lifespan of injection moulding machines as internal nut, bolts, internal
connections are protected from continuous disturbances.
- Installation Savings: With
Dynemech's injection Moulding mounts, saving time and human labour. The
absence of the need for floor anchoring allows for quicker and easier
machine installation. Also with no anchor bolts, machine relocation or
shifting and relevelling can be executed much faster.
- Precision Levelling and Alignment: The machine mounts ensure precise levelling and alignment,
reducing wear and tear on the machine and increasing tool life. This
contributes to improved overall machine performance and product quality.
- Machine "Walking" Prevention: The mounts are engineered with a high coefficient of friction that
prevents the machine from "walking," ensuring stability during
operation.
- Customized Solutions:
Dynemech offers different products like circular mounts, precision wedge
mounts, level grip mounts, raiser damper mounts etc. paired with different
vibration insulation plates to meet the specific requirements of various
injection moulding machines and production processes.
- Reduced Shock and Vibration: The
mounts effectively dampen shock and vibration, creating a conducive
working environment and minimizing operator fatigue.
- Flexible Installation: The
mounts are designed for easy integration into production plants, allowing
for flexible installation options based on the specific layout and
requirements of the facility.
- Better Structural Safety: The
stability provided by the mounts improves the overall structural safety of
the production plant, reducing the risk of accidents and damage to
surrounding machinery, equipment and building.
Dynemech's
Injection Moulding Machine Mounts with Elastomeric Pads offer numerous
benefits, including increased equipment life, simple and quick installation,
precision levelling, alignment and prevention of machine "walking." Coupled with specialized vibration insulation
sheets manufactured for injection moulding and die casring machines , these
injection moulding mounts , dampen both vertical and horizontal impacts found
in reciprocating machines. These mounts provide a
solution to effectively dampen shock and vibration, ultimately improving the
efficiency and performance of injection moulding machines.
Contact:
Dynеmеch Systеms Pvt Ltd.
Mob: +91-9810760131 ;
+91-9911145131
Email: Salеs@dynеmеch.com
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