Dynemech Lathe Leveling Jacks and Levelling Mounts

Lathe Machinery Mounts to isolate all Industrial Metal Working Machinery

Lathe machinery is one of the most important machine tool in manufacturing industries.  Interaction between motors, pulleys, sheaves, chuck and gears cause vibrations in all CNC lathes and Lathe machinery. Besides, self-excited chatter is a basic performance limitation in the machining of metals in all  heavy duty lathe machines, requiring Dynemech Leveling Mounts to optimize performance.

WEDGE ACTION VIBRATION DAMPERS

 Moreover, Lathe machine tools are liable to deterioration in their performance level with respect to time due to various causes such as wear and tear, ageing, unbalance, looseness of parts etc. and produce a corresponding increase of the vibration level. So, better vibration damping and vibration isolation with leveler anti vibration jacks and vibro mounts becomes imperative. Add to this the high vibration frequencies due to belt tension fluctuations, gear tooth frequencies at the mating gears, defects in bearing and unwanted vibrations due to unbalance rotors. All the vibration related problems are addressed when Lathes are installed on Dynemech Lathe leveling jacks and vibration damping leveling mounts.

No Vibration Transmission-Lathe Machinery Mounts

Machine tool vibration in CNC lathes and heavy duty lathes, if uncontrolled, can adversely affect the surface finish, dimensional accuracy and tool life. About 70% of the failures in the machine tool could be due to increased disturbing vibration level of the machine leading to production failures and maintenance issues. Dynemech Lathe leveller jacks and leveler feet for lathe offers economical solutions to such critical and costly production issues.

Heavy Duty Lathe Machine Fixators and Anti Vibration Mounts

Precision Leveling Jacks for accurate alignment of Long Bedded Lathes

Lathes having heavier stands are better at dampening the vibrations. But, even strong, cast iron bases, because of their inherent metallic structures, are not always adequate by themselves at damping vibrations generated during the machining operations. For these Leveling plate for lathes –elastomeric leveling jacks , spring viscous leveling mounts or pneumatic vibration dampers or leveling jacks are required. Reducing or damping vibration in a lathe is important for several reasons. It is imperative for more precise machining by allowing greater dimensional control, leading to improved surface finishes on the machined part and allowing faster machining speeds and heavier or deeper cuts.

PRECISION LEVELERS AND FIXATOR MACHINERY JACKS 

All these attributes can be obtained by precise leveling and accurate alignment of lathes on Dynemech Leveling Jacks and Machinery Mounts. Reduced vibration also increases reliability and tool/machine life and can reduce noise from the machining operation.

Vibration damping can be defined as the capacity of a mechanical system to reduce the intensity of a vibratory process. Dynemech vibration isolation solutions and leveling jacks lead to reduction of intensity of undesirable resonances; acceleration decay(settling) of transient vibration excited by abrupt changes in motion parameters of mechanical components; prevention or alleviation of self-excited vibrations; prevention of impacts between vibrating parts when their amplitudes are reduced by damping; potential for increase in efficiency due to reduced peak vibratory velocities of components having frictional or micro impacting interactions; reduction of noise generation and of harmful vibrations transmitted to human operators and surrounding building structures.

Vibration Control in Lathes installed on Dynemech Anti Vibration Mounts

The primary effect of increased damping in a structure through leveleing jacks and leveling feet is a reduction of vibration amplitudes at resonances, with corresponding decreases in stresses, displacements, fatigue and sound radiation.

Vibration and Levelling of Lathes mounted on DYNEMECH's Vibro Dampers

DYNEMECH range of anti vibration machinery mounting systems including wedge action leveling jack and machinery leveling shock mounts isolate all kinds of vibration generated in the machinery and also buffer the machine against vibrations travelling from the surrounding environments to the machine itself.

Elastomeric AV Mounts for Vibration and Noise control

Dynemech Wedge Jacks and machinery leveling shock mounts, Series DT are designed for machines which are top heavy or have eccentric motion or machines which must be anchored to the ground. They can be used without insulation plates or lathe rubber pads for precision levelling and alignment in all spatial axes along with centric anchoring. Series DTO with single center hole improve alignment accuracy, rigidity and stability in long bedded machinery both with and without machinery rubber feet.

 CNC Lathe machine installed on Antivibration Mounts for Vibration Control

Vibration and Shock Control Leveling Jacks for CNC Lathe Machinery

Dynemech Leveling Foot Mounts VHS Series is used for precision leveling and aligning machinery to very strict tolerances and makes it possible to vary adjustments at any time, even under maximum loads requiring only a small hand wrench to adjust.  

Vibration Control in Heavy Duty Lathe Machines 

Dynemech's Lathe Machinery Leveling Jacks  DTH Series mounts are designed for Lathe machines which require high height adjustment and critical precision levelling and alignment. They have a large leveling range with sturdy dimensional parameters.

Dynemech Lathe shock mounts TPM Series Mounts have a height of 100mm/150 at mean position to help proper cleaning and repairing under the machine as per TPM guidelines for machine installation by IMTMA. Vibration reduction is possible through assembling respective Dynemech insulation plates.

For further details contact :

Dynemech Systems Pvt. Ltd.

Ph:9810760131,9911145131

www.vibrationmountsindia.com

Just wanted to wish you all a Merry Christmas, Happy Holidays, or a Happy whatever you are celebrating at this time of year.

The Dynemech Team 

End to Vibrations in Injection Moulding Machines

Endto Vibrations in Injection Moulding Machines

Vibrations in Mitsubishi 850 TonInjection Moulding Machine: Vibration Isolation with Wedge Mounts, Series DBwith Du insulation plate

The noise and vibration problems created by injection moulding machines can be moderated by the installation of vibration absorbers. The composite material insulation plates help in energy absorption and reduction of noise and vibration.

Vertical adjustment wedge mounts are ideal solutions for precise, accurate, efficient and economical machinery levelling and installations.

Besides, vibration reduction and vibration isolation other benefits availed are:

ü  Rugged heavy duty construction of the mounts with varied load carting capacities

ü  Precise levelling with easy and smooth adjustment

ü  Enhanced machine stability as machine bolted to vibration reduction mounts.

ü  Relocation of machinery possible as no grouting or bolting necessary.

ü   “Machine Walking” prevented as per OSHA requirements.

Injection Moulding Mounts

For further details contact :

Dynemech Systems Pvt. Ltd.

Ph:9810760131,9911145131

www.vibrationmountsindia.com

Machine Vibration Pads - Vibro Damper Pads for Shearing Machines

Vibro Damper Pads for Shearing Machines

Shearing, also known as die cutting is a process which cuts stock without the formation of chips or the use of burning or melting. Such impact generating machines inherently suffer from unwanted vibrations thus, necessitating the need for Dynemech Vibro Dampers.

Figure 1: Vibro Damping Mounts for all Impact Generating Machines

 Machining and Shearing operations like blanking, piercing, roll slitting, and trimming are invariably accompanied by relative vibration between work piece and tool. These vibrations can be due to inhomogeneities in the work piece material; disturbances in the work piece or tool drives; dynamic loads generated by acceleration/deceleration of massive moving components; vibration transmitted from the environment(passive vibration transmission); self-excited vibration (active vibration transmission) generated by the cutting process or by friction (machine-tool chatter). Modern Installation technique entails installation of equipments on VIBRO DAMPERS to protect from shock and vibrations which are inherent in all manufacturing environments. Dynemech Vibro Dampers are highly efficient, proven and economical vibration and shock isolators.

Figure 2: Shear supported on Vibro Damper RubberMounts for Vibration Isolation

The tolerable level of relative vibration between tool and work piece, i.e., the maximum amplitude and to some extent the frequency, is determined by the required surface finish and machining accuracy as well as by detrimental effects of the vibration on tool life and by the noise which is frequently generated.  Machine performance is critical to high product quality, in the current business scenario. Hence, new manufacturing plants and also old plants in various stages of upgradation do not accept excessive tolerances & imprecise control of their production systems. Dynemech Vibrodampers and vibration isolation systems have become essential part of currents modern industrial plants. All types of machines & equipment are installed on custom made, yet economical elastic foundations comprising of either elastomeric vibrodampers, spring viscous vibrodampers or pneumatic vibro dampers.

Figure 3: Leveling Wedge Vibro Dampers forShearing Machines

 These damaging impact vibrations will cause accelerated wear and premature failure and necessitate corrective action to ensure profitable productivity. Moreover, vibrations generated by the shearing machines may adversely affect the building and the adjoining structures and hamper adequate working of nearby machinery. Dynemech anti vibration solutions with extensive experience and technical back up and confidence gained over many successful installations, helps achieve best precison machinery installation with maintenance-free operation of all production machineries. At the same time, Dynemech vibrodampeners drastically reduces vibrations in the surroundings building and structures creating comfortable work environment for plant and surrounding buildings or industrial units.

Figure 4: Spring Vibro Dampers for ShearingMachinery

 The overall vibration damping capacity of a structure with cast iron or welded steel frame components is determined only to a small extent by the vibrodamping capacity of its individual components. Vibration damping and vibro isolation can be increased without impairing the static stiffness and machining accuracy of the machine by the use of Dynemech vibration dampers, Series DB/DF and dynamic vibration absorbers like spring isolators.

Figure 5: Anti Vibration Mounts -PreciseLeveling and Alignment for Shearing Machines

 Dynemech  tuned dynamic vibration absorber and vibro dampeners has been employed with considerable success on milling machines, machining centres, radial drilling machines, gear hobbing machines, grinding machines, shears and boring bars.

Dynemech Vibration isolation solutions dampen vibrations by varied means to ensure excellent vibration control, reduction in foundation size, flexibility in plant layout, accurate alignment and precise leveling & lowering of machinery and tooling maintenance.  

•  Dynemech vibrodampers engineering ensures Force Reduction of excitation inputs due to, for example, unbalance or misalignment, will decrease the corresponding vibration response of the system.

• Tuning (changing) the natural frequency of a system or component will reduce or eliminate amplification due to resonance when installed on Dynemech vibration isolation mounts or vibrodampeners.

Figure 6: Vibro Dampers and VibrationDampeners

•  Vibro Dampers provide Vibration Isolation as they rearrange the excitation forces to achieve some reduction or cancellation.

•  Vibration Damping is the conversion of mechanical energy (vibrations) into heat through the use of Vibro Damping Sheets.

For further details contact :

Dynemech Systems Pvt. Ltd.

Ph:9810760131,9911145131

www.vibrationmountsindia.com

Anti Vibration Pads in Pressure Die Casting Machines

Because of the features such as short processing time, high productivity, and high accuracy, high-pressure die casting is most widely used in most manufacturing processes in the automobile industry, to increase the amount of production year by year.

Die casting is a metal casting process that is characterized by forcing molten metal under high pressure into a mould cavity. But, the casting equipment and the metal dies represent large capital investment and this tends to limit the process to high volume production.

So, to ensure minimum production loses, to improve production efficiency and reduction of wear and tear of dies and tooling, we need to protect the machines from vibrations through Dynemech Isolation Mounts.

Our Vibration Pads allow the following benefits:

ü Fast , Easy and Inexpensive Installation - even on working machines with minimal down time.

ü Flexible Shop Floor Plan due to ease in machine relocation - Permanent  mobility of  machines.

ü Better Structural Safety of building and adjoining structures.

ü Undesirable Vibration and Noise Reduction.

ü Installation of Sensitive Equipments near dynamic machines in the same workshop.

ü High precision levelling and accurate alignment possible.

ü Mounts are made with high strength materials and high quality production processes; zero or minimal maintenance required; lifelong service.

ü Wide range of anti vibration solutions to suit almost all industrial applications.

ü Composite nitrile rubber insulation plates resistant to moisture, almost all kinds of fuels, lubricating oils, acids etc. used in the shop floor.

ü Unique cell design and high coefficient of friction facilitates good  adherence to the ground.

For further details contact :

Dynemech Systems Pvt. Ltd.

Ph:9810760131,9911145131

www.vibrationmountsindia.com

Vibromounts - Pressure Die Casting Machines

Vibration control in Precision Centerless Grinders

Vibra Mountings -Anti Vibration Mounts

Centerless grinders are one of the most common tools used in manufacturing. These machines are used to remove material at a steady yet slow pace through the process of grinding. Centerless Grinding is equipped to grind a wide variety of studs, pins, bolts, screws, bushings, and other parts from a full range of materials. These machines are commonly found in manufacturing settings in aircraft, aerospace, defence, hardware, electronics, automotive, marine & medical industries.

Centerless Grinder On Dynemech Vibra Mounts

It’s the relationship among these three basic components—grinding wheel, regulating wheel and work blade—that makes the difference between a successful centerless grinding application and one that gives headaches and bad parts. But, it is the same interaction that gives rise to undesirable vibrations leading to uneven surface finish, problem of chatter and rejection of job lots and overall loss of production efficiency. Unbalance in spindle-collet combine, grinding wheels, motors , bearings ,presence of outside vibration all affect the precision grinding process.  The use of centerless grinding has now a days become imperative in shops involved in high volume production runs.

Grinders -Vibration Isolation

Forced vibration from machine rotating elements and self-excited vibration produce a relative radial movement between the wheel and work piece during grinding and the wheel and diamond during dressing, causing errors in work piece finish and form. By controlling vibration produced during the grinding and wheel dressing operations a measure of expected work piece accuracy and quality can be obtained.

Anti Vibration Pads For CNC Grinders

Over the years, Dynemech has successfully isolated all kinds of passive vibration ie. vibrations coming to the centerless grinder from other impact and rotating machines of the shop floor and/or from other nearby sources. Our anti vibration solutions provide a unique combination of value, precision, productivity and practical usability. They also provide protection from vibrations transmission from the machines to nearby sensitive equipments and machines, to suspended floors, walls and buildings.

Centerless Grinding Machinery Mounts

Dynemech has engineered different anti vibration solutions for centerless grinding machine depending upon the environments they are being installed in. Some of the scenarios are:

DYNEMECH Precision Leveling Mounts and fixators

VHS with Dh insulation plate 

Precision Levelling Mounts - Series VHS mounts provide precise levelling and alignment. The top spherical plate of VHS Series compensates for the angular difference between the machine base and the floor. The body of the mount can be anchored to the floor to keep the mount positioned during installation of machines over Series VHS. The levelling can them be done after that. VHS Series mounts can be anchored to the floor or can be used as free standing elements. VHS series wedge combined with Dh insulation plate provided high stability along with vibration reduction.

CNC Machine- Vibra Mounts

Leveling Jacks for Grinding Machines

Vibration Control in Grinding Machines

Our wedge mounts, Series DB with Ds2 insulation plate is most suitable for centerless grinding machines as it dampens vibration transmission from the machine to the floor and to the surrounding measuring instruments. It also damps vibrations coming from outside impact and rotating machines to the centerless grinder. 

Vibration Damping Insulation Plates

For critical applications like centerless machine installation on suspended floor, during start up of the machine, the floor may vibrate with high amplitudes. Also, in scenarios wherein high velocity, and high amplitude shock waves are being transmitted from a power press or forging hammers, air springs or vibration isolating insulation plates may be used. 

For more details about Anti-Vibration mounts kindly contact us:

http://www.vibrationmountsindia.com

Season's Greetings - Shubh Deepawali

Season's Greetings  from Dynemech

Dynemech AV Mounts- Season's Greetings

DYNEMECH PRECISION LEVELING WEDGES

 

Anti-Vibration Pads for Precision Leveling

With the advent of 4 and 5 axis manufacturing, manufacturers across the globe are always looking for reliable, larger and accurate work holding devices to meet the current precise manufacturing requirements. Proper leveling and alignment of machinery and process equipment is essential for long-term performance, calibration and accuracy.  With larger bases, leveling and alignment may become a problem, thus necessitating the use of Dynemech Leveling mounts. Proper alignment and leveling is an absolute necessity in manufacturing industries such as automotive, printing, aerospace, metal stamping, injection molding, machining and food processing.     

Heavy Duty Long Bedded Boring Machines Installed on Wedge Series DT

Leveling Wedges for Equipment Building

• Fast and Easy Installation solutions that  provide precision leveling and alignment
• Alignments are a crucial step in setting up a machine to cut accurate parts.
• Minimal maintenance and quick installation with minimum downtime
• Floor/foundation mounted large work holding   devices/ tables can be easily leveled and                   aligned using Wedge Mounts, Series VHS or Series DTSP.
• Top spherical plate in Series DTSP compensates for angular difference.
• Enhanced Component Finish, Accuracy and Part Tolerance.
• The wedge design of VHS Series  provides true vertical lift and eliminates lateral movement as machines are raised or  lowered between machine base and the concrete floor.
• Built-in compensation for uneven areas in foundations and machine bases in Series                        VHS, Series DTSP(with or without anchoring options),  Series DTH.
• Series DTH has a  sturdy design and construction with higher leveling                                      adjustment  to meet TPM requirement.
• Suitable  for heavy machines with higher  dynamic loading.
• Dynemech provides wide range of  solutions  for both anchored and free standing machines and of varied weight carrying capacities, to suit almost all applications    

Heavy Duty Lathe On Dynemech Wedge Mounts , Series DT

Wedge Type Vibration Damping Machinery Mountings 

For more details about Anti-Vibration mounts kindly contact us:

http://www.vibrationmountsindia.com